Laser cutting plywood is one of the most popular techniques among makers, artists, and small business owners. It’s perfect for creating everything from intricate ornaments and signs to furniture and architectural models.
Plywood is both affordable and highly versatile. Made from multiple thin layers of wood veneer bonded together, plywood offers excellent strength and stability.
Available in various thicknesses—from as thin as 1/32 inch to over 1 inch—it’s ideal for creating detailed and precise laser-cut designs. Its smooth surface allows for clean cuts and sharp edges, while also being easy to paint, stain, or finish for a polished final look.
However, not all plywood is created equal — the type you choose can dramatically affect your cut quality, edge burn, and overall results.
Table of Contents
In this guide, we’ll cover the best plywood for laser cutting, what to look for before buying, and some expert tips to get clean, precise cuts every time.
Why Plywood Is Great for Laser Cutting
Plywood is made by gluing thin layers of wood veneer together, creating a strong, stable, and cost-effective material. Its structure allows for:
- Clean cuts with minimal splintering
- Consistent thickness across sheets
- Durability for long-lasting projects
- Aesthetic versatility — available in different wood species and finishes
That said, the type and quality of plywood make all the difference when using a laser cutter.
Key Factors to Consider When Choosing Plywood for Laser Cutting
Before you buy plywood for your next laser project, keep these factors in mind:
Core Material
Choose plywood with an MDF (medium-density fiberboard) or solid wood core instead of cheap particleboard or void-filled cores. MDF-core plywood produces smooth edges and consistent cuts.
Glue Type
Avoid plywood with phenolic or melamine glues — they produce toxic fumes and burn marks. Look for laser-safe or low-formaldehyde glue (E0 or E1 grade).
Wood Type
The wood species determines both the visual appeal and how easily it cuts. Softwoods (like birch and poplar) cut more cleanly than dense hardwoods.
Thickness
Laser cutters handle thin plywood best. Common laser-cutting thicknesses are:
- 1/8 inch (3mm) — perfect for crafts, ornaments, and models
- 1/4 inch (6mm) — ideal for structural or layered projects
- 1/2 inch (12mm) — for heavy-duty cuts (requires powerful CO₂ or Diode laser)
Surface Finish
Choose unfinished plywood when possible. Painted or laminated surfaces may reflect the laser beam and create burn marks or uneven edges.
Best Types of Plywood for Laser Cutting
Here are the top plywood types favored by makers and professionals alike:
Baltic Birch Plywood
Best Overall for Laser Cutting
Baltic Birch is the gold standard in laser cutting. Its fine grain, smooth surface, and void-free core make it ideal for engraving and cutting with minimal charring.
- Pros: Strong, consistent, easy to cut
- Cons: Slightly pricier than standard plywood
- Best For: Signs, ornaments, jewelry, models, and boxes
Poplar Plywood
Best Budget-Friendly Option
Poplar is lightweight, affordable, and easy to cut — perfect for hobbyists or beginners.
- Pros: Inexpensive, clean cutting
- Cons: Softer wood may dent easily
- Best For: Prototypes, decorative panels, and craft projects
Maple Plywood
Best for Detailed Engraving
Maple offers a fine, uniform surface that engraves beautifully with crisp detail.
- Pros: Great engraving contrast, durable
- Cons: Slightly tougher to cut than birch
- Best For: Custom signage, gifts, and fine woodworking projects
Basswood Plywood
Best for Lightweight Projects
Basswood is known for its light weight and smooth texture. It cuts easily and resists warping.
- Pros: Smooth surface, very easy to cut
- Cons: Less durable than birch or maple
- Best For: Miniatures, layered art, and engraving practice
Bamboo Plywood
Best Eco-Friendly Option
Bamboo plywood offers a sustainable, durable alternative with a unique modern look.
- Pros: Eco-friendly, attractive grain, tough surface
- Cons: Denser, may require higher laser power
- Best For: Jewelry, home décor, and premium laser projects
Comparison Table: Best Plywood for Laser Cutting
Brand & Product | Material Type | Size Options | Thickness | Key Features | Price |
|---|---|---|---|---|---|
1. xTool Selected Birch Plywood Sheets | Birch Plywood | 12″x12″, 12″x24″ | 1/8″,1/4″ (3mm, 6mm) | Multi-layer birch with smooth finish, ideal for CO₂ and diode lasers | |
2. OMTech Poplar Plywood Sheets | Poplar Plywood | 12″x12″ | 1/8″ (3mm) | Lightweight and flexible, smooth surface, great for detailed cuts | |
3. xTool Selected Basswood Plywood Sheets | Basswood Plywood | 12″x12″ | 1/8″ (3mm) | Includes material QR code for auto laser settings | |
4. Wowood Maple Plywood Sheets | Maple Plywood | 12″ x 12″ 12″ x 16″ 12″ x 17.7″ 12″ x 19.7″ | 1/8″,1/4″ (3mm, 6mm) | Natural maple grain, no knots or stains, excellent for staining | |
5. WOOCHE Baltic Birch Plywood | Baltic Birch Plywood | 12″x18″ | 1/8″ (3mm) | Grade B/BB veneer, multi-layered for rigidity |
Best Plywood for Laser Cutting Reviews
1. xTool Selected Birch Plywood Sheets
The xTool Selected Birch Plywood Sheets are a top-quality material choice for laser cutting and engraving enthusiasts. Made from durable birch hardwood, each sheet offers excellent strength, smooth grain, and consistent thickness — making it ideal for precision projects.
Available in various sizes and thicknesses (1/8″ or 1/4″), these sheets produce clean cuts with minimal burn marks, especially when paired with masking tape.
Pros:
- Smooth, flat surface perfect for clean engraving and cutting
- Strong, stable material with minimal warping
- Works seamlessly with all xTool laser machines
- Available in multiple pack sizes for hobbyists or professionals
- Excellent finish for décor, crafts, and furniture projects
Cons:
- Slight warping possible due to weather or shipping (common with plywood)
- Edges may darken slightly if masking tape isn’t used
The xTool Selected Birch Plywood Sheets are an outstanding choice for laser cutters seeking reliable, high-quality material. Whether you’re crafting signs, ornaments, or furniture components, these plywood sheets deliver consistent, professional results every time.
2. OMTech Poplar Plywood Sheets
The OMTech Poplar Wood Sheets offer excellent value and versatility for laser engraving, cutting, and crafting projects. Each 12″ x 12″ sheet is made from lightweight yet sturdy 1/8″ (3mm) thick poplar plywood, providing a smooth and consistent surface ideal for engraving fine details or creating clean cuts.
Perfect for DIY enthusiasts, model builders, and crafters, these sheets perform well with laser engravers, scroll saws, or simple hand tools.
Pros:
- Smooth, clean surface great for engraving and painting
- Lightweight yet strong—resists cracking and warping
- Compatible with laser cutters, saws, and knives
- Comes in a generous 24-pack for multiple projects
- Affordable and beginner-friendly material
Cons:
- Slightly softer than birch, so detailed cuts may need extra care
- May require sanding for ultra-smooth finishes
The OMTech Poplar Wood Sheets are an excellent choice for crafters and laser users looking for dependable, easy-to-work-with plywood at a great price. Their smooth texture, durability, and versatility make them ideal for a wide range of creative applications.
3. xTool Selected Basswood Plywood Sheets
The xTool Selected Basswood Plywood Sheets are an excellent choice for laser cutting and engraving enthusiasts seeking consistent quality and precision. Made from fine-grain basswood, these sheets are lightweight, smooth, and durable, making them ideal for everything from model building and signage to intricate art projects.
Pros:
- Laser-optimized: Pre-tested and compatible with all xTool machines for clean cutting and minimal charring.
- Smart Setup: Comes with a Material QR Code for automatic parameter recognition — perfect for quick, hassle-free workflow.
- High Quality: Even texture and smooth surface ideal for engraving, painting, or staining.
- Versatile: Excellent for laser projects, furniture accents, and decorative crafts.
- Large Value Pack: Includes 30 sheets — great for frequent makers and small businesses.
Cons:
- Slight size or thickness variation (±1/2 inch or ±1/50 inch) may occur.
- Requires masking tape for best laser edge results.
With its consistent performance, ease of use, and xTool integration, the xTool Selected Basswood Plywood is one of the best plywood options for laser cutting and engraving. Whether you’re a beginner or professional, it delivers precision, smooth finishes, and unbeatable value for creative projects.
4. Wowood Maple Plywood Sheets
The Wowood 8-Pack Maple Plywood Sheets offer exceptional quality for laser cutting, engraving, and DIY crafts. Each 12″ x 16″ sheet is made from natural maple wood, showcasing a clean, fine grain with no knots or burrs—perfect for precision laser work, wood burning, and detailed model building.
The smooth, unfinished surface makes staining, painting, and finishing easy, providing a professional look for any creative project.
Pros:
- Premium maple wood with consistent grain and smooth finish
- Ideal for laser cutting, engraving, and wood burning
- Straight edges with no burrs or imperfections
- Durable yet lightweight—great for models and decor
- Available in multiple sizes and pack options
Cons:
- May require careful storage to prevent warping
- Slight size variation (±½ inch) due to natural wood properties
The Wowood Maple Plywood Sheets are an excellent choice for creators seeking high-quality, fine-grain wood for precision laser cutting or detailed craftwork. Perfect for both beginners and professionals, these boards deliver clean cuts and consistent results every time.
5. Wooche Baltic Birch Plywood
The WOOCHE 3mm Baltic Birch Plywood is an excellent choice for crafters, makers, and laser enthusiasts looking for premium-quality wood sheets that deliver clean, consistent results. Made from authentic Baltic birch with Grade B/BB veneer, these sheets offer a smooth finish, minimal voids, and great strength for a variety of projects — from laser engraving and cutting to woodburning, painting, and model building.
Pros:
- Smooth, uniform grain perfect for detailed laser engraving.
- High stability and warp resistance thanks to multiple plies.
- Cuts cleanly with minimal scorch marks when properly masked.
- Eco-friendly E0-grade glue and FSC certification for safety and quality.
- Ideal size (12″ x 18″) for most laser cutting beds and craft machines.
Cons:
- Slight variation in thickness may occur between sheets.
- Requires proper storage to prevent mild warping in humid environments.
Beautifully finished and laser-ready, the WOOCHE Baltic Birch Plywood is a great plywood option for precision projects. Whether you’re making ornaments, signage, or fine furniture accents, this set offers both quality and value for creative professionals and hobbyists alike.
Pro Tips for Laser Cutting Plywood
- Use masking tape on the surface to reduce burn marks.
- Test your settings on a small scrap piece first.
- Adjust air assist to remove debris and improve edge quality.
- Store plywood flat to prevent warping.
- Clean the lens and mirrors regularly for consistent power output.
Frequently Asked Questions
What type of plywood is best for laser cutting?
The best plywood for laser cutting is birch plywood, particularly Baltic birch. It has a uniform grain, minimal voids between layers, and cuts cleanly with minimal scorching. Other good options include maple, poplar, and basswood plywood, depending on your project needs. Avoid low-quality or construction-grade plywood as it often contains glue or fillers that burn unevenly.
How can I prevent burn marks when laser cutting plywood?
To reduce burn marks:
Apply masking tape or transfer tape to the surface before cutting.
Use air assist to blow away smoke and debris.
Lower the laser’s power slightly and increase the cutting speed.
Clean edges with a damp cloth or fine sandpaper after cutting if needed.
Is all plywood safe to laser cut?
No — not all plywood is safe for laser cutting. Avoid plywood with unknown adhesives, especially those containing phenolic or melamine glues, as they can emit toxic fumes and damage your laser. Always choose laser-safe plywood made with formaldehyde-free, low-resin glues (like those from xTool).
How should I store plywood sheets for laser cutting?
Store plywood in a dry, flat area to prevent warping. Avoid leaning sheets against walls, as gravity and humidity can cause bending over time. If possible, keep them in a climate-controlled room and use spacers or boards to maintain flatness. Proper storage ensures clean, precise laser cuts and consistent results.
Final Thoughts
Choosing the right plywood for laser cutting can make or break your project. For the best results, go for high-quality Baltic Birch or Maple plywood, ensure it’s laser-safe, and fine-tune your laser settings to achieve smooth, clean cuts. Whether you’re creating crafts, signs, or professional-grade products, the right material choice ensures your designs stand out beautifully.